5. What exactly can I customize with Tikanna?
Our customization capability is a systematic engineering process, not merely a list of options. Each element you modify triggers specific technical reviews, procurement actions, and quality controls. Below is a detailed breakdown of what “customization” means at an operational level.
1. Dimensions & Scale
On Existing Models: Adjustments are limited to linear scaling of non-structural elements (e.g., shade diameter, suspension rod length). We perform a DFM (Design for Manufacturability) check to ensure internal components (drivers, wiring) fit and heat dissipation remains effective. Changes typically stay within ±25% of the original.
For New Designs (Full ODM): We engineer to your exact specifications. Common ranges: Width/Length/Diameter: From 10 cm (miniature sconces) to over 200 cm (large statement chandeliers or linear runs).
Critical Engineering Review: For dimensions exceeding 1 meter, we conduct FEA (Finite Element Analysis) simulations on suspension points and joint stresses. For modular systems, we define a grid or increment system (e.g., multiples of 50mm) for cost-effective production.
What We Need From You: Critical dimensions, ceiling height, and intended spatial context.
2. Color & Finish
This is a multi-step chemical and physical process, not just a color choice.
Powder Coating (for metals): We match any RAL or Pantone code. Process: 1) Phosphating pretreatment for adhesion, 2) Electrostatic powder application, 3) Curing at ~200°C. We provide 3cm x 10cm metal panels for approval against your standard.
Metal Finishes:
Mechanical Finishes: Polished (to a mirror #8 finish), Brushed (defined by grit: 180 = coarse satin, 800 = fine silk).
Chemical Finishes: Antiquing/Patina involves controlled oxidation or application of chemical solutions (e.g., liver of sulfur for copper), with aging time monitored to achieve repeatable results.
PVD (Physical Vapor Deposition): A vacuum chamber process depositing micron-thin layers. Standard options: Rose Gold (an alloy of gold and copper), Black Titanium, Champagne Gold, Gunmetal. PVD provides superior durability (resists corrosion and tarnishing) compared to plating.
Sample Approval Protocol: A finish master is created and signed off before bulk production. We use spectrophotometers to ensure batch-to-batch color consistency (Delta E < 2.0).
3. New Design (Full ODM) Requirements Initiating a new design requires clear parameters to ensure efficient development:
Concept Input: A sketch, mood board, or inspiration images are essential to define aesthetic direction.
Target Dimensions: Overall size constraints are necessary for initial engineering.
Budget Range: This is critical for guiding material selection and complexity. Indicating a range (e.g., mid-range vs. luxury) prevents wasted effort on unfeasible concepts.
Desired Materials: Knowing if you envision glass, metal, or stone helps focus the initial brainstorming and sourcing.
4. Material Library & Selection We categorize materials by their processing needs and performance.
Glass:
Types: Clear (optically transparent), Opal (white diffusing), Grey/Bronze (tinted). Thickness: 3mm (for small shades) to 15mm (for heavy structural elements).
Process: Can be hand-blown (for organic shapes), kiln-cast (for sculptural forms), or machine-pressed (for consistent, geometric shapes).
Crystal:
Grades: K9 Optical Crystal (lead-free, excellent clarity), Asfour (high lead content, precise cutting), Swarovski® (premium optical & precision-cut components). Choice affects light refraction, sparkle, and cost significantly.
Metals: Each has distinct properties:
Brass: Excellent for machining and intricate casting. Can be finished as brass, or plated to look like nickel, chrome, or gold.
Stainless Steel (304/316): For marine or high-humidity environments. 316 has higher molybdenum content for superior corrosion resistance.
Aluminum: Lightweight, excellent for large fixtures. Typically finished via anodizing or painting.
Zinc Alloy: Used for detailed die-cast small parts (like decorative caps).
Iron: For heavy, wrought-iron style pieces. Primarily finished with powder coating.
Stone: Marble/Granite/Travertine are sliced into 3-5mm veneers and bonded to a metal substrate for stability. Sealing is required to prevent staining.
Ceramic: Involves slip-casting or hand-throwing, followed by glazing and kiln-firing. Different clays and glazes yield distinct results (e.g., Celadon, Tenmoku). Firing shrinkage (~12%) must be accounted for in mold design.
Fabric: Specialized fire-retardant (FR) treated linens, silks, or papers are used. Construction types include pleated (for soft diffusion), flat drum (modern), and empire/court (classical shape). We advise on fabric tensioning and dust resistance.
5. Electrical Components & Compliance This is a critical safety and regulatory area.
Sourcing: We maintain an inventory of certified components (plugs, sockets, switches, wire) from reputable suppliers to meet international standards.
Standards: We can build to comply with EU (CE, ENEC), UK (BS), North America (UL/cUL, ETL), Australia/New Zealand (SAA/RCM), and others.
Process: You must provide the target market and any specific certification requirements at the project outset. Our engineers will select the appropriate components and submit the final product for testing if needed.
6. Packaging
Standard: 5-ply corrugated export carton with custom-cut EPS or EPE foam inserts that cradle the fixture. This is sufficient for most shipments.
Custom: Involves designing printed cartons with your logo/branding, custom foam molds, and internal literature. This requires artwork files and has a minimum order quantity for cartons. For ultra-fragile items, we recommend wooden crates.
7. Value Engineering
This is a proactive, collaborative redesign process to optimize cost without sacrificing perceived quality or key functions.
Typical Savings: 15-30% is achievable on many designs.
Common Strategies:
Material Alternative: Replacing a solid cast brass part with a brass-plated aluminum casting or a stainless steel part with a high-quality powder-coated aluminum part.
Assembly Simplification: Reducing the number of fasteners, designing for snap-fit instead of screw assembly, or consolidating multiple small parts into one.
Component Standardization: Replacing a custom-made driver with a standard, readily available model of equivalent performance, or using a common glass shade shape from our library.
Process: We conduct a design review upon your request, produce a report with alternative suggestions, cost implications, and visual/material samples, and proceed only after your approval.
6. What is your typical lead time for a custom project?
Our lead time is structured in two distinct phases: Sampling/Development and Mass Production. The total timeline depends entirely on your project’s complexity tier, which is determined during our initial technical review.
Here is a detailed breakdown:
Phase 1: Sampling & Development Lead Time
This phase is fixed and critical for ensuring the final product meets all specifications. Time is calculated in working days.
| Project Tier |
Typical Scope |
Detailed Stage Breakdown (Working Days) |
Total Sampling Lead Time |
| Tier 1 & 2 (Modification/Adaptation) |
Adjusting size/finish of an existing model. |
1-3 Days: Finalize technical drawings & BOM. 5-10 Days: Source/procure specific materials (e.g., special finish metal, colored glass). 8-12 Days: Workshop fabrication, assembly, and finishing. 1-2 Days: Quality inspection and packing. |
15-25 Working Days (~3-5 calendar weeks) |
| Tier 3 (Full ODM – New Design) |
Creating a new product from concept. |
3-5 Days: Concept finalization & detailed 3D engineering. 10-15 Days: Custom material procurement & mold/tooling initiation (if needed). 10-12 Days: Prototype fabrication, hand-assembly, and iterative adjustment. 2-3 Days: Final testing and inspection. |
25-35 Working Days (~5-7 calendar weeks) |
Phase 2: Mass Production Lead Time
This phase begins only after your formal approval of the sample and receipt of the deposit.
Standard Production Window: 25-35 working days from production kick-off to goods being ready for shipment.
Key Stages within Production:
Days 1-5: Raw material bulk ordering & preparation.
Days 5-20: Component manufacturing across different workshops (e.g., metal forming, glass processing, carton marking, ). These processes often run in parallel.
Days 20-25: Electrical Assembly, final assembly, aging test, and full quality inspection.
Days 25-35: Final packaging,and preparation for loading.
Bulk Production Capacity: Our factory operates on a line-based system with a demonstrated output of 5,000-8,000 units per month, allowing us to reliably schedule and fulfill large-scale orders.
Visual Summary & Critical Path:
Your Final Approval & Deposit –> Production Kick-off (Day 0) –> Raw Material Prep (5 Days) –> Parallel Manufacturing (15 Days) –> Final Assembly & QC (10 Days) –> Ready for Shipment (Day 25-35)
Important Factors That Can Influence Timeline:
Material Availability: Exotic or rare materials (e.g., specific marble veins, specialty glass) may extend sourcing time in Phase 1.
Design Freeze: Timely confirmation of design details and samples is crucial. Each revision during sampling resets the clock for that phase.
Order Volume: Extremely large orders (>10,000 units) may require extended production scheduling, which we will forecast upfront.
Expedited Options: For Tier 1 projects, we offer a 15-working-day sampling and/or 20-working-day production expedited service, subject to a 10-15% surcharge and material availability.
Our Commitment: We provide a project-specific schedule upon order confirmation and maintain weekly progress updates with photos.
7. Do you have a Minimum Order Quantity (MOQ) for custom lights?
Yes, we have an MOQ policy, but it is strategically designed and highly flexible to serve different types of partnerships effectively. Our policy is not one-size-fits-all; it is a fair calculation based on production efficiency, cost amortization, and project value, ensuring we can deliver quality while maintaining sustainable operations.
Our approach is distinctly tailored to two primary client profiles: Wholesale/Retail Brands and Project Specifiers (Architects & Designers).
A. For Wholesale & Retail Brands (Volume-Driven Customization)
A)MOQ for Modified Designs (Tier 1 & Tier 2): 10-50 Pieces This range is determined by the cost of interrupting standard production to execute a unique, non-standard workflow.
Lower End (10-25 pcs): Applies to simple modifications with minimal setup disruption.
Examples: Changing only the powder coat color (using an existing RAL code from our library), swapping to a different standard plug type, or altering the cable length.
Cost Drivers: The primary costs here are administrative (engineering change order, updated documentation) and the logistical “changeover cost” of cleaning spray guns, resetting production lines, and managing a separate material batch for a small run.
Higher End (30-50 pcs): Applies to modifications requiring dedicated setup time or new components.
Examples: Creating a new PVD color, fabricating a non-standard size of glass or fabric shade (even if using existing molds/patterns), or a combination of multiple modifications.
Cost Drivers: This includes the cost of producing and validating new material samples (e.g., a PVD test run), the setup time for specialized machinery, and the minimum economical purchase quantity of non-stock materials. The MOQ ensures these one-time costs are amortized over a viable number of units.
Rationale: Below this quantity, the cost per unit becomes disproportionately high for both of us. This MOQ ensures we can provide you with a reasonable unit price while maintaining our production efficiency.
B)MOQ for Full ODM (Tier 3): 100-300 Pieces This requirement is fundamentally tied to the amortization of upfront development and tooling investment.
Tooling & Mold Costs (NRE – Non-Recurring Engineering): A completely new design requires new production tools. These can include:
Metal casting molds (for brass, aluminum, zinc).
Glass blowing molds or pressing molds.
Injection molds for plastic components.
Custom jigs, fixtures, and bending templates for assembly.
These are one-time costs that must be spread across the production run.
The Amortization Calculation:
Simple Analogy: If a new mold costs a certain amount, spreading that cost over 50 units vs. 300 units has a dramatic impact on the cost per unit.
Target: We set the MOQ at a level where the tooling cost per unit is reduced to an acceptable, single-digit percentage of the total unit price. This keeps your final product competitively priced.
Scale: A 100-piece MOQ is typical for designs using simpler or existing manufacturing techniques with lower tooling costs. A 300-piece (or higher) MOQ is standard for designs requiring complex, multi-cavity metal or glass molds with high initial investment.
Production Line Efficiency: A dedicated ODM run requires reserving production line capacity, scheduling specialized workers, and managing a unique material supply chain. A minimum volume is necessary to make this dedicated operational focus economically viable for our factory.
Flexibility & Strategic Partnerships We understand that not every project starts with a 300-piece order. Our policy is designed with the following nuances:
Phased Commitment: For Tier 3 projects, we can often work with an initial pilot order that covers the full cost of tooling and development, with a commitment for future repeat orders. The tools remain your property (as per agreement) for subsequent production runs.
Shared Tooling: In some cases, if a design element (e.g., a specific glass shape) has potential appeal for other clients, we may invest in the tooling ourselves and offer a lower effective MOQ. This is evaluated on a case-by-case basis.
Material Impact: If your design utilizes extremely high-cost or rare materials, the MOQ may be adjusted downward, as the unit value is inherently high.
In essence, our MOQ is a shared investment threshold. For Tier 1/2, it’s the point where customization becomes cost-effective. For Tier 3, it’s the point where your vision becomes a financially sustainable product. We are always open to discussing the specific drivers behind your target quantity to explore the most feasible path forward.
B. For Project Specifiers: Architects & Designers (Value-Driven Collaboration) For one-off commercial, hospitality, or high-end residential projects, we typically DO NOT enforce a standard MOQ.
Our Philosophy: Your project’s success is the priority. We focus on realizing a unique design vision and ensuring the fixture integrates perfectly with the architecture.
Practical Approach: We treat the project as a collaborative venture. While a single chandelier for a hotel lobby or a set of 10 custom wall sconces for a restaurant may not meet standard MOQs, the value lies in the design execution, material craftsmanship, and the partnership itself.
Cost Structure: Instead of an MOQ, costs are calculated based on engineering hours, material procurement, and dedicated handcrafting labor. A development fee may apply for exclusive designs, which is often justified by the project’s budget and the fixture’s role as a centerpiece.
Conclusion: A Partnership-Centric Policy In summary, our MOQ is a tool for shared success, not a barrier.
For volume-driven partners, it ensures cost-effective production and high quality at scale.
For project-driven partners, it is set aside in favor of flexibility, craftsmanship, and collaborative value.
We are always open to discussing the specifics of your project—whether it’s launching a new collection or lighting a signature space—to find the most feasible and mutually beneficial path forward.